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Leacril ®is a fiber composed
of linear macromolecules that have at least 85% in weight
of acrylonitrile units in the chain. It is composed by an
atactic polymer, through a radical polymerization mechanism.
Produced with high chain orientation obtained by stretching,
it has excellent mechanical characteristics thanks to the
high-polarity CN groups along the molecule chain. Its highly
compact, rigid structure is due to the high degree of interaction
between the CN groups. Its density is 1.18 g/cc. Because
of the polymer decomposition before melting, the fiber,
according to traditionally used know-how, is not produced
by melting but only by solution methods, according to a
wet spinning (the most diffused worldwide). Thanks to the
presence of chromophore groups along the molecule chains,
acrylic fibers can be easily dyed either with pigments or
with basic dyestuffs. With the latter the fiber can be dyed
directly in the production phase (gel-dyed) or in staple,
tow or yarn form (batch dying). Gel-dying, though presenting
some processing difficulties, also offers many advantages
such as:
- good degree of color repeatability
- characteristics more constant than
with raw white tow
- lower costs than batch dying
- more eco-friendly, since the dyestuffs
are not discharged with the water.
By virtue of its mechanical
characteristics and the crimping imparted in the production
phase, acrylic fiber can be used pure or in blends with
other synthetic or natural fibers, in both worsted and cotton
systems, either ring-spun and open-end, providing a soft
touch, good resistance and elasticity of the yarns, which
retain their characteristics even in the subsequent phases
of the processing and use, thanks to the stability of their
crimp and properties. The fiber is offered as:
- raw white (bright or semidull)
- bleached (optical white)
- dope-dyed, before spinning
- gel-dyed, in a vast range of solid
colors for: knitwear, decorator fabrics, pile fabrics,
outdoor uses (awnings,marine, garden furniture, beach
umbrellas, car convertible tops, etc.)
The LEACRIL®
fiber is produced in a large variety of types with different
dimensional stability to withstand exposure to boiling water,
hot air or steam. This means that there are products with
varying degrees of "shrinkability" for blending with natural
or synthetic fibers, resulting in a bulking of the fibers
after shrinkage, particularly appreciated in knitwear, pile
fabrics, blankets, rugs, etc.
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